SONICGAUGETM

WIRELESS MONITORING SYSTEM

  • Multi-year real-time downhole data acquisition system for field-scale digitalisation
  • Fully wireless technology with no wellhead penetrations or downhole cables
  • Compatible with production, injection, and observation modes
  • 170+ years of accumulated monitoring time globally from 400+ installations

 
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OVERVIEW


The SonicGauge™ Wireless Monitoring System is a state-of-the-art, real-time downhole data acquisition technology designed for seamless, plug-and-play deployment. It provides operators with real-time downhole pressure and temperature data for well-testing campaigns and long-term monitoring across the entire well lifecycle. The system delivers continuous data streaming during the production, injection, and observation (no-flow) phases.

SonicGauge™ sensors and SonicRepeater stations can be externally mounted on the tubing or retrofitted via slickline or e-line inside tubulars from 2-3/8” to 9-5/8”, using the patented Barracuda™ HEX-Hanger™. This compact 1.31” OD technology ensures minimal flow restriction (<3 psi across the toolstring) and does not require a nipple profile.

The SonicGauge™ Data Logger stores and transmits the acoustic data packets received wirelessly from the downhole sensors. Using an ATEX-rated accelerometer, magnetically attached to the wellhead, it eliminates the need for wellhead ports or penetrations. The data logger can be installed in control cabins, RTU cabinets, or operated independently via a solar-powered module.

From any field location, operators can access real-time well data via Modbus, Ethernet, 3G/4G, LoRaWAN, or Satellite, providing a standalone, field-scale digitalisation solution for remote monitoring and decision-making.





  • Field-Scale Digitalisation for O&G, UES & CCS
  • Retrofittable by Slickline in 2-3/8" to 9-5/8" Tubulars
  • Monitor Injection, Flow & Observation Phases
  • User Configurable Data Rates Post-Installation
  • Multi-Zone & Gradient Data Included
  • Real-Time Assessment: IPR, FCM, VLP, RTA & PTA
  • Global Downhole-to-Desktop Connectivity

APPLICATIONS

RESERVOIR & ARTIFICIAL LIFT SURVEILLANCE
Multi-year downhole-to-desktop data from sensors distributed along the tubing enables engineers to continuously monitor reservoir and well performance, eliminating reliance on sporadic short-term testing programs such as memory gauge surveys. With real-time data, engineers can quickly assess the impact of production and injection rate changes, optimise reservoir management, and identify production enhancement opportunities.

The SonicGauge™ is a plug-and-play solution that delivers continuous real-time downhole pressure and temperature data, supporting Inflow Performance Relationship (IPR) updates, Vertical Lift Performance (VLP) curve analysis, Pressure Build-Up (PBU) operations, and dynamic reservoir modelling for green and brownfield assets. By providing uninterrupted well data, the SonicGauge™ helps operators reduce forecasting uncertainty, lower production costs, and support key investment decisions.

The SonicGauge™ can be permanently deployed on clamps or ported subs along the tubing during well completion or retrofitted inside the production tubing using the Barracuda™ HEX-Hanger™ via slickline or e-line. SonicRepeater stations, each equipped with onboard pressure sensors, provide real-time flowing and static pressure data from both the tubing and annulus, allowing engineers to monitor pressure gradients and multiple zones, fluid contacts, gas lift injection points, and ALS intake/discharge pressure—delivering critical insights for optimising well and reservoir management.
INTERFERENCE & CONNECTIVITY
Real-time and long-term downhole data is essential for assessing reservoir properties through interference and pulse tests, which simultaneously track the behavior of multiple wells. These tests are particularly valuable for evaluating the performance of secondary recovery, EOR, CO₂ injection, and energy storage projects, where identifying reservoir barriers and baffles is critical for optimising production-injection patterns, well count, and the design of surface facilities.

The SonicGauge™ can be retrofitted via slickline in injection wells, delivering real-time injectivity index data throughout the lifecycle of water flood and gas injection projects. In observation wells, it enables continuous pressure response monitoring, allowing operators to assess re-pressurisation trends accurately and track project success under shut-in conditions.

At field scale, the SonicGauge™ provides operators with critical input for the digital oilfield, enabling the simultaneous monitoring of all wells in flowing, injection or shut-in conditions for enhanced decision-making and reservoir management.
PRODUCTION WELL TESTING
Production test data is routinely utilised to monitor well performance and update Inflow and Outflow Performance Relationships (IPR and VLP). The SonicGauge™ System incorporates distributed sensors along the tubing, and the resulting pressure gradient data enables the characterisation of flow regime changes and the identification of fluid contacts under static conditions.

Installed well in advance of a well test programme, the technology ensures that steady-state conditions are established before shut-in or production adjustments occur, enhancing the accuracy and reliability of test data.

Permeability and skin can be estimated through Pressure Build-Up (PBU) analysis, which requires high-frequency data—from early-time wellbore storage effects to steady-state conditions. When acquired in real time, Pressure Transient Analysis (PTA) of PBU responses can be conducted concurrently, minimising production deferrals and optimising reservoir management decisions.
DRILL STEM TESTING SRO
Drill Stem Testing (DST) provides critical data for prospect evaluation and field development planning, making it essential for operators to acquire high-accuracy, real-time downhole pressure and temperature data to assess and report reservoir parameters without delay. This data is used as a reservoir modelling basis and for the design of permanent production facilities.

In DST applications, the SonicGauge™ delivers real-time surface-read-out data from below the tester valve, enabling live well test analysis. This allows operators to make fast, informed decisions, mitigate risks, and optimise rig time efficiency.

Additionally, the SonicSync™ Wireless Command+Control Platform—typically used to program downhole data sampling schedules—can also transmit wireless surface-to-downhole signals to trigger third-party fluid samplers or decode downhole-to-surface signals for positive perforation gun firing confirmation, enhancing operational control and reliability.
SAND CONTROL PLACEMENT
The accurate provision of real-time downhole parameters is essential for the safe and successful execution of completion operations. Until recently, live downhole data acquisition technology was primarily limited to drilling operations, while completion installation procedures relied on surface data and estimated downhole parameters derived from hydraulic and thermodynamic models. This approach often led to mechanical failures, suboptimal installations, increased non-productive time (NPT), and reduced well productivity.

Advancements in well design, including higher deviation angles and tighter build-up rates, have introduced greater complexity in achieving precise subsurface targets and maximising reservoir contact. These factors result in narrow mud weight windows, necessitating accurate and timely measurements. When productivity is a key objective, rigorous sand control and stimulation treatment pumping schedules must be carefully monitored in terms of displacement pressures and equivalent circulating densities.

As continuous circulation of a single-phase fluid cannot be maintained during completion operations, post-job data analysis alone is insufficient to accurately estimate real-time conditions. Traditional pressure pulse technology fails to deliver timely and adequate downhole pressure and temperature data unlike the SonicGauge™, which can serve as the backbone of sand control placement operations.
UNDERGROUND ENERGY & CO₂ STORAGE
Continuous downhole pressure, temperature, and vibration monitoring in hydrocarbon gas (UGS), hydrogen energy (HES), CO2 (CCS) and compressed-air energy (CAES) storage wells provides operators with critical data for material balance calculations, fluid level assessments, and tubing stability analysis. As governments enforce stricter regulatory requirements to preserve caprock and cement behind casing integrity, operators must integrate high-accuracy downhole real-time monitoring solutions to ensure operational compliance.

The SonicGauge™ enables cost-effective regulatory compliance by delivering high-resolution downhole data to detect deviations from expected subsurface storage pressures. The technology dynamically measures injection and production pressure gradients through SonicRepeater stations equipped with onboard sensors, strategically deployed along the tubing string to ensure operational safety while attaining optimum storage capacity.

Under Development: Given that high injection and production rates can induce tubing oscillations, enhancements to the current technology could extend beyond pressure and temperature monitoring to provide real-time vibration data. This advancement would elevate the operation of gas storage facilities, enhancing safety and system integrity management.
BARRIER VERIFICATION
Monitoring the integrity of subsurface barriers is essential when conducting well suspension operations. Traditionally, barriers are tested by pressurising from above shortly after installation; however, this method does not provide insight into the differential pressure seen by the plug and the hydraulic integrity of the barrier over medium to long-term periods.

The SonicGauge™ can be deployed below mechanical plugs, storm packers, inflatable packers or metal-alloy barriers to deliver real-time differential pressure data during pressure testing and continuous monitoring of above- and below-plug conditions over multi-year periods. This ensures early detection of barrier degradation, enhances well integrity assurance, and provides operators with the data required to make informed decisions about well suspension and abandonment strategies.

DEPLOYMENT OPTIONS


BARRACUDA™ HEX-HANGER™ (RETROFIT)
The patented Barracuda™ HEX-Hanger™ is a high-expansion gauge hanger that enables the SonicGauge™ Wireless Monitoring System to be installed anywhere in the production tubing via slickline or e-line. This technology facilitates real-time downhole instrumentation in brownfields, eliminating the need for costly workovers to install cabled gauges or the reliance on frequent memory gauge surveys.

Designed to match the SonicGauge™ 1.31” slimline profile, the Barracuda™ has been the only solution on the market since 2019 capable of deployment in 2-3/8” or larger production tubing ODs. It offers the least flow restriction of any rig-less data acquisition tool, outperforming high-expansion devices, lock mandrels, and tubing stops. The pressure drop across the compact toolstring is minimal—typically in the order of a couple of psi—making it ideal for a wide range of production wells.
GAUGE CARRIER & WASH PIPE CARRIER
The external gauge and internal wash pipe carriers offer robust protection for SonicGauge™ sensors in severe and erosive environments. This installation option is typically used for drill stem testing, frac pack, and gravel pack applications. For permanent monitoring installations, a compact welded pup joint is recommended. Both the carrier and pup joint can be ported to the annulus or tubing, extending the tool’s monitoring range and enhancing data acquisition capabilities.
EXTERNAL TUBING CLAMPS
External clamps are used to deploy SonicGauge™ sensors for annulus monitoring and SonicRepeater stations to boost the acoustic data packets to the surface. The SonicGauge and SonicRepeaters are clamped to the outside of the tubing at pre-determined intervals along the string. Installation takes minutes and can be carried out offline to minimise rig time.
SUSPENDED BELOW PLUGS & PACKERS
The SonicGauge™ can be run and set directly below a bridge plug, storm packer, inflatable packer, and other completion components to monitor and transmit real-time pressure differentials for barrier verification purposes.
SIDE POCKET MANDREL
For operators requiring wireless data acquisition while maintaining full wellbore access and the capability to change battery packs, we have developed and patented a bespoke latch to deploy our SonicGauge™ in a side pocket mandrel (SPM). The SonicGauge is run on slickline with a kick-over tool and set in a custom-length SPM.
 
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SURFACE OPTIONS


SOLAR-POWER MODULE
A fully independent and compact system that uses solar energy to power the SonicGauge™ Data Logger. This is a standard component of the remote topside configuration for off-the-grid areas without infrastructure.
3G-LORAWAN-SATELLITE MODULE
This module can be integrated into an operator’s network either directly or via a secure VPN tunnel. Alternatively, Acoustic Data can host the VPN server as a cloud-based solution. The SonicGauge™ Data Logger supports over-the-air firmware updates and transmits real-time downhole data without requiring a remote terminal unit (RTU) or physical intervention. This capability is a standard feature of the remote topside configuration, designed for off-the-grid locations without infrastructure.
MODBUS | SCADA
Downhole data can be routed to the client’s desktop via a Modbus interface that connects to the remote terminal unit (RTU) at well site, providing a complete and seamless 'Downhole-to-Desktop' solution.
EXD ENCLOSURE
For hazardous zone deployments, Acoustic Data offers a Zone-1 rated EXD Enclosure and a Solar Power Module solution.
ANTI-THEFT MODULE
For locations where surface equipment theft or vandalism is a concern, secure armoured vaults or subterranean modules are used. Please contact Acoustic Data to tailor a system to your requirements.
SUBSEA INTERFACE
The SonicGauge™ Data Logger can be integrated into industry-leading subsea systems for multi-year data acquisition. For more information, please contact Acoustic Data.

SPECIFICATIONS



SONICGAUGE™ WIRELESS MONITORING SYSTEM
Sampling RateFrom 1 Second to Hourly Data
Battery LifeUp to 8 Years (Incl. 20% Safety Factor)
Communication TypeTwo-Way Mesh Network (Controlled by SonicSync™)
Transmission DistanceUnlimited with SonicRepeaters (Providing Gradient Data)
Downhole SensorPiezo | Quartz (Incl. Multi-Sensor Configuration)
Temperature Rating (Max.)150°C (302°F)
Pressure Rating Options (Max.)10,000 | 15,000 | 25,000psi
SonicGauge™ DimensionsL: 1300–1800mm (51.2–70.9") | OD: 33.4mm (1.31")
Barracuda™ HEX-Hanger™ DimensionsL: 650–950mm (25.6–37.4") | OD: 33.4mm (1.31")
Barracuda™ Electro-SET™ DimensionsL: 590–820mm (23.2–32.3") | OD: 47.3–54mm (1.862–2.125”)